Insulated Flexible Aluminum Tube

Insulated Flexible Aluminum Tube
Details:
The Insulated Flexible Aluminum Tube is a high-performance ducting solution engineered for modern HVAC systems where temperature preservation, moisture control, and installation flexibility are critical.
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Description
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Product Overview

 

The Insulated Flexible Aluminum Tube is a high-performance ducting solution engineered for modern HVAC systems where temperature preservation, moisture control, and installation flexibility are critical.


Consisting of an inner aluminum foil core, an embedded high-tensile steel wire helix, a thermal insulation layer, and a protective outer jacket, this multi-layer structure provides a lightweight yet durable air-conveying channel.


Compared to rigid sheet metal ductwork, its flexible design significantly accelerates installation in restricted spaces while reducing thermal loss and condensation risks across complex layout routes.

 

Technical Specifications

 

Item

Specification

Product Name

Insulated Flexible Aluminum Tube

Structure

Aluminum foil + steel wire reinforcement + insulation + outer jacket

Inner Material

Aluminum foil laminate

Insulation Material

Fiberglass / Polyester

Insulation Thickness

25mm / 50mm / Customized

Diameter Range

80mm - 500mm

Common Sizes

4", 5", 6", 8", 10", 12", 14", 16", 18", 20"

Standard Length

5m / 10m per piece

Temperature Range

Approx. -30℃ to +120℃ (depending on structure)

Application

HVAC supply air, fresh air ventilation, exhaust, equipment connection

Connection Method

Clamp connection / sleeve connection

Custom Options

Diameter, length, insulation thickness, packaging

 

Key Advantages

 

Optimized Airflow Stability: The spring steel helix prevents duct collapse and maintains internal diameter even during tight bends.


Labor-Saving Installation: Easily cut to required lengths on-site; connects quickly to standard round collars and grilles with clamps.


Efficient Logistics: Compressible design allows bulk rolls to pack tightly, reducing warehouse storage space and shipping volume per unit.


Durable & Flame Retardant: Constructed with heat-resistant laminates and self-extinguishing insulation options meeting international fire safety codes.

 

Applications

 

Residential HVAC Systems: Ducted central air conditioning, heat recovery ventilators (HRV/ERV), and ceiling diffuser connections.


Commercial Buildings: Ceiling air supply/return runs in office towers, shopping malls, hotels, hospitals, and schools.


Industrial Facilities: Spot cooling, ventilation ducts in workshops, equipment air intake, and air exchange in manufacturing plants.


HVAC Equipment Connection: Flexible couplings between main duct headers and Fan Coil Units, Air Handling Units, or VAV terminal boxes to isolate vibration.

 

Product Structure

 

Aluminum Foil Inner Core: Multi-layer aluminum foil laminate offering a smooth inner airflow passage, high moisture barrier, and corrosion resistance.


Reinforced Steel Wire Helix: High-carbon spring steel wire wrapped within the inner wall to maintain duct roundness, structural integrity, and crush resistance under variable air pressures.


Thermal Insulation Layer: High-density Fiberglass or Polyester insulation tailored to required thermal resistance (R-value) and condensation prevention specs.


Outer Protective Jacket: Heavy-duty vapor barrier jacket shielding the insulation from tearing, dust, moisture, and handling damage during transport and fitting.

 

Common Size Reference

 

Inch Size

Diameter

Typical Application

4 inch

100mm

Small ventilation outlets

5 inch

125mm

Residential ventilation

6 inch

150mm

Residential HVAC branch

8 inch

200mm

Commercial air distribution

10 inch

250mm

Larger HVAC systems

12 inch

300mm

Commercial ventilation

14-20 inch

350-500mm

Industrial ventilation

 

Installation Guidelines

 

To maintain optimal thermal performance and airflow efficiency, follow these recommended practices:


Maintain Smooth Curves: Avoid sharp turns or crushing the duct; sudden direction changes increase air resistance and static pressure loss.


Adequate Support: Install hanging straps every 1.2m to 1.5m to prevent sagging and stress on connections.


Vapor Seal Connections: Ensure both the inner core and outer jacket are fully sealed at collars using appropriate duct tape and stainless steel hose clamps to prevent air leakage and moisture ingress.


Handle with Care: Avoid dragging ducts over sharp metal studs or concrete corners during pulling.

 

Customization and OEM Supply

 

Custom Sizing: Non-standard diameters, special wire pitch, and specific length requests (7.5m / 15m).


Insulation Customization: Custom thermal density, thickness (up to 75mm), and material formulation (Polyester or Fiberglass).


OEM Packaging & Branding: Outer jacket printing, customized carton branding, and private labeling.


Flexible MOQs: Accommodating container mixed-size loading and initial sample orders.

 

Frequently Asked Questions

 

Q: What details are needed for a fast and accurate quotation?

A: Please provide: Inner Diameter, Insulation Type & Thickness, Length per Piece, Total Quantity, and Destination Port/Market.

Q: Can you provide samples for quality testing?

A: Yes, free physical samples for standard sizes are available upon request (courier shipping fee applies).

Q: Which insulation option should I choose: Fiberglass or Polyester?

A: Fiberglass: Offers high thermal efficiency and excellent fire resistance, making it the industry standard for commercial HVAC.
Polyester (PET): Fiber-free, skin-friendly, and non-allergenic during handling, ideal for cleanroom or residential environments.

Q: Do you support private label and customized master cartons for OEMs?

A: Yes, we offer custom logo printing on both the duct outer jacket and master shipping cartons for qualified order volumes.

Q: What is your typical production lead time?

A: Standard lead time is 15 to 25 days after order confirmation, depending on customization needs and quantity.

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